![ask this old house adirondack chair plans ask this old house adirondack chair plans](https://cdn.axminstertools.com/media/catalog/product/cache/6aa9e1e59bcc5998e1687ab5ba3e27a4/4/7/476773_xl.jpg)
If you encounter some resistance, tap the dowel into place with a mallet. Slide a 24-inch dowel through each hole to tie the slats together. Glue seat and back assembly: Organize back and seat slats, and spread glue everywhere they meet and in each hole. Note which clamps and fasteners you used and whether you need to trim any joinery, and resolve any problems you encountered. Work through all the steps as if you were assembling the piece–but without the glue. ? Avoid messy finishes with a dry run: PVA wood glue sets fast–often in less than 20 minutes–so prepare yourself for any challenges by first performing a dry run. Plug the holes with 3⁄ 8-inch dowel glued into place and trimmed flush. Drill two evenly spaced holes through the joint with a 3⁄ 8-inch countersink bit, and fasten with 1-inch screws. Glue arms to rear support: Spread a thin layer of glue on each joint, and clamp. Cut the joints ¾ inch deep and 1½ inches wide with the dado set. Either way, mark an X on the waste areas to avoid confusion when cutting them out. Bore a 3⁄8-inch hole in each slat with a drill press or a drill with a guide attachment.Ĭut half-lap joints for cross supports: You can mark the locations of these half-lap joints one of two ways: Use a tape measure and mark every 1½ inches to establish each side of the joint, or dry assemble the seat and back and then hold the cross supports in position. Using an awl, mark the hole's location on the side of each piece so that it's centered along the width and positioned ¾ inch from the beveled end. These joints will house the cross supports.ĭrill holes in slats: The back and seat are held together with a dowel that passes through a hole in each slat. Cut a corresponding joint 3 inches wide and ¾ inch deep in each end of the rear support.Ĭut half-lap joints for slats: Using the sliding miter gauge and the dado set, positioned to a height of ¾ inch, cut 1½-inch-wide half-lap joints in the square ends of the slats. Set it to a height of ¾ inch, and complete the half-lap joint by removing the waste.
Ask this old house adirondack chair plans install#
Reset the saw to 0 degrees and install the dado set. JoineryĬut half-lap joints for arms and rear support: Tilt the table-saw blade 20 degrees and, using the sliding miter gauge, make a cut in the underside of each arm 2½ inches from the end and ¾ inch deep. A palm sander will save time if you don't have one, use a sanding block to make sure your work is even. ? Sand all the parts, starting with 120-grit paper and working toward 220-grit. Cut out with a jigsaw, using a straightedge as a guide. Just as you did for the rear legs, make a plywood template and transfer the shape onto the blanks. Rip it into two 4½-inch pieces and trim both to 23 inches to create blanks. Rip it into two 3-inch pieces and trim both to 24 inches long.Īrms: Crosscut a 25-inch piece. Trim one to 22½ inches for the back cross support and the other to 19½ inches for the seat cross support.įront legs: Crosscut a 25-inch piece. From the remainder of the 30-inch piece, rip two 1½-inch strips. Make the rear support by tilting the table-saw blade to 27 degrees and ripping a piece 2½ inches wide. If needed, clamp a straightedge to the workpiece to guide the saw. Lay out each leg so the long side is against the edge of the blank. Ensure both legs are exactly the same by making a plywood template according to the plans. To bevel the other end on the table saw, tilt the blade 20 degrees and attach a stopblock to the miter gauge at 36 inches for the back slats and 16 inches for the seat slats.
![ask this old house adirondack chair plans ask this old house adirondack chair plans](https://s3.amazonaws.com/finewoodworking.s3.tauntoncloud.com/app/uploads/2018/04/13120047/804-16x9.jpg)
Each piece should have a freshly cut square end. Using a miter saw, cut blanks for eight back slats and seven seat slats that measure ¾ inch longer than their finished lengths. Then crosscut the planks into more manageable pieces.īack and seat slats: Crosscut two pieces 37 inches long and one piece 17 inches long, and rip them into 1½-inch strips.
![ask this old house adirondack chair plans ask this old house adirondack chair plans](https://www.loveandrenovations.com/wp-content/uploads/2020/08/IMG_4337-1000x750.jpg)
Avoid wasting material by first figuring out how you’ll cut up the lumber. Any lumber will do, but apply a preservative to woods that don’t fare well outdoors, such as pine and Douglas fir. I used 2 x 10 planks of vertical-grain western red cedar for this chair, as it’s naturally weather-resistant.